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General Angling Topics => REEL TECH, SERVICE AND MAINTENANCE => Topic started by: REEFMAN on June 25, 2013, 11:59:40 AM

Title: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: REEFMAN on June 25, 2013, 11:59:40 AM
(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 1.jpg)

The 5500 model has some noticeable differences to the 14000 XSA Ultegra.
Here's a Photographic Tutorial on how to service an Ultegra 5500 XSA...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 2.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 3.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 4.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 5.jpg)

Underneath the Line guard is a bearing, retained by a plate and some screws...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 6.jpg)



Top of the Rotor... remove the Lock nut and screw

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 7.jpg)

Underneath the Rotor is a Copper washer

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 8.jpg)



Now remove the Anti-reverse bearing by unscrewing the 4 Silver screws. DO NOT unscrew the Black screws at this stage, they open up the bearing...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 9.jpg)

Remove the bearing and it's rubber seal whole.

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 10.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 11.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 12.jpg)


The reel has planty screws keeping it together...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 13.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 14.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 15.jpg)



The Drive gear has 3 or 4 bronze washers on...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 16.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 17.jpg)



INSIDE THE GEAR BOX:

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 18.jpg)


Remove the Retainer plate at the rear of the reel.

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 19.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 20.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 21.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 22.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 23.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 24.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 25.jpg)


Open up the Anti-reverse bearing and service...

Start by carefully unscrewing the 2 Black screws...

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 26.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 27.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 28.jpg)


The weights and springs can be removed, cleaned and replaced.

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 29.jpg)

Do not Grease the Bearing - it will lead to it failing under pressure.




NOW FOR THE DRAG SYSTEM

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 30.jpg)
These washers are oiled Felt washers. Clean them in Benzine, dry throughly and then re-oil them with Reel-X or a quality oil. Greasing these washers will cause them to clog and fail.



THE LINE ROLLER MECHANISM


(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 31.jpg)

Be VERY careful about which screws you undo on the Bail mechanism. The one near the Line Roller is extremely difficult to realign once opened.

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 32.jpg)


(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 33.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 34.jpg)

Clean all parts in Benzine, allow to dry properly and re-assemble after lubing.


BEARINGS

I prefer to remove all the bearing seals completely and repack properly with grease.
The bearings I opened were bone dry...!!

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 35.jpg)


OSCILLATING SLIDER

A part of the reel which many anglers neglect to service. The pawl on the Oscillating slider takes up immense force under fish pressure.

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 36.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 37.jpg)

Oil all parts and replace.


RE-ASSEMBLY

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 38.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 39.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 40.jpg)
This is the back view of the Collar. To insert the Collar from the other side ie: the front of the reel.




(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 41.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 42.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 43.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 44.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 45.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 46.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 47.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 48.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 49.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 50.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 51.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 52.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/ult 53.jpg)

And that's a wrap!
Good job....  w;k
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: isivuba on June 25, 2013, 05:36:37 PM
Good job?......No this is an AWESOME  job.  Reefz you out done yourself once again  (clap)   :+ cred:  Thanks!
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Charles on June 25, 2013, 05:47:53 PM
Great TUT Reefs!  :+ cred:
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Willie on June 25, 2013, 06:07:22 PM
Well done Reefz I will give you 11 out of 10 the one is for neatness.
  :+ cred:
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Homie on June 25, 2013, 06:29:24 PM
 :shk :shk :shk

Another one ?

Sheesh...... You're a machine bro !

 :+ cred:
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Kumz on June 25, 2013, 06:32:32 PM
 (clap) :win: :udman: ... Excellent...
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: MIKE PIKE on June 25, 2013, 07:49:05 PM
Nawt bru i give up ,  :shk   :shk ... where do you find the time .. :shk , excellent tut again , great stuff i dont watch tv anymore , i just wait for the next episode of        " Reel tutorials by Reefz " ... (clap) awesome stuff.
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: joker on June 25, 2013, 08:56:08 PM
 :FST:

That's all I have to say.

Well done!
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Kwagga on June 26, 2013, 08:04:28 AM
Jeepers I just love your service tutorials - excellent photos and tips and even before u buy any reel u already know how to service it - dis nou 2 vlieë met 1 klap :resp: 
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Cam Mundy on June 26, 2013, 03:53:04 PM
Nice one Reefs as always. That reel looked to be in really good shape internally had it been fished quite hard before the service? If so it must be a really good piece of kit may have to add one to the arsenal!
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: REEFMAN on June 26, 2013, 04:24:45 PM
Nice one Reefs as always. That reel looked to be in really good shape internally had it been fished quite hard before the service? If so it must be a really good piece of kit may have to add one to the arsenal!

Hasn't been fished hard. Has seen 2 R/S trips.
These are actually Freshwater Carp reels, which us Saffers have pushed wayyyyy beyond what it's supposed to do. Converting the reels into Surf Baitcasters...

Had an issue with it where the handle fused to itself after the first trip thro' corrosion.... check out below.
So Cam, no this is not a good reel for you to use on a regular basis off a boat. It wasn't built for that and is definitely not watertight.

Just a headsup to Ultegra owners...

Made the bad mistake of not   lubing mine out the box... fished with it for a few days in Kosi, rinsed   it off and returned to Jhb. 5 days later, opened the reel to service   it...
The handle has a Jacket sleeve on it that should have freeplay. Mine was corroded solid to the handle shaft...  (http://www.ultimateangling.co.za/Smileys/goodsmiles/swear.gif)  wouldn't move at all. Almost wrecked the entire handle trying to hammer the sleeve loose....

Make sure you grease and oil this shaft properly before using it!!


(http://www.ultimateangling.co.za/index.php?action=dlattach;topic=8358.0;attach=75620;image)

(http://www.ultimateangling.co.za/index.php?action=dlattach;topic=8358.0;attach=75622;image)

(http://www.ultimateangling.co.za/index.php?action=dlattach;topic=8358.0;attach=75624;image)

Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: Cam Mundy on June 26, 2013, 05:03:24 PM
Wouldn't use it off the boat I have fancy pants reels for that but it looks the business for scratching in the surf.
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: REEFMAN on June 26, 2013, 05:08:05 PM
Wouldn't use it off the boat I have fancy pants reels for that but it looks the business for scratching in the surf.

Ya it does the trick! Because it is unsealed, it is a high maintenance reel. Needs meticulous looking after to last any length of time.

But there are much better bigpit reels out there.... Daiwa Windcast, Shimano Bullseye, Saltiga Surf... but obviously at a better price too!  :hnthnt:
Title: Re: Shimano Ultegra Ci4 XSA 5500 - Service and Maintenance
Post by: REEFMAN on April 20, 2014, 04:26:22 PM
Some further updates...
Shewie, this is one HIGH maintenance reel. The lack of proper sealing allows sand/water into the innards of the reel. Can only cause havoc if not properly serviced after each trip...
On the Handle screw, this geared washer is a stupid 2 piece system?! Already lost mine! Have tried the reel without this part, causes play in the handle. Need to replace the lost washer with a similar size so that the Handles screw can screw down tight again.

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ulteg 1.jpg)
 
Then we get back to that pesky corrosion in the handle problem...

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ulteg 2.jpg)
 
Opened up the reel and there was a sand pit inside!

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ulteg 3.jpg)

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ulteg 4.jpg)
 
Not good for the reel!
 
And here is the reason why I open up all my sealed bearings... there's no way that this rust and corrosion would have been spotted with a bearing cover on. Bearing saved... just in time!

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ulteg 5.jpg)
 
 
Then lastly, I noticed a crack in the reel frame where the small back screw closes the frame... eish.

(http://www.ultimateangling.co.za/articles/ultegra 5500/Ultegra crack.jpg)
 
Just a headsup to Ultegra owners. This reel needs work after every trip, otherwise you're courting disaster.


 
 
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