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General Angling Topics => REEL TECH, SERVICE AND MAINTENANCE => Topic started by: REEFMAN on September 10, 2012, 08:11:44 PM

Title: Penn 555 Maintenance/service tutorial
Post by: REEFMAN on September 10, 2012, 08:11:44 PM
How to service a Penn 555 Multiplier reel... Photographic tutorial.


(http://www.ultimateangling.co.za/articles/penn555/penn555 1.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 2.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 3.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 4.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 5.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 6.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 7.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 8.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 9.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 10.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 11.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 12.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 13.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 14.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 15.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 16.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 17.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 18.jpg)

Clean off the frame and body of the reel with a Toothbrush dipped in Benzine. Rinse with hot soapy water and allow to dry.

Once dried, coat the entire frame with a light coat of grease, this will help prevent corrosion.

(http://www.ultimateangling.co.za/articles/penn555/penn555 19.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 20.jpg)


Many parts of this reel were badly corroded. After a benzine soak, parts were dried, sprayed with a rust buster like WD40, and allowed to penetrate for 15 minutes or so. Remaining spots of rust/corrosion were either sanded down with fine grit (800-1600) waterpaper.

Examine all parts for signs of rust and corrosion, particularly the bearings.

(http://www.ultimateangling.co.za/articles/penn555/penn555 21.jpg)


A badly corroded Yoke and Drag Spring washer.

(http://www.ultimateangling.co.za/articles/penn555/penn555 22.jpg)


Opened up the bearings and this is what you find...!!
When buying a reel, I always open up the bearings and grease or oil them properly. Standard bearings are more often than not, insufficiently lubed, leading to this...

(http://www.ultimateangling.co.za/articles/penn555/penn555 23.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 24.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 25.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 26.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 27.jpg)


On top of the Pawl is a pawl washer... that fits under the screw.

(http://www.ultimateangling.co.za/articles/penn555/penn555 28.jpg)


Make sure that the Pawl engages the ratchet properly, at the right angle!

(http://www.ultimateangling.co.za/articles/penn555/penn555 29.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 30.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 31.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 32.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 33.jpg)



All parts that get replaced back onto the reel are coated with a quality low viscosity grease like Daiwa, Surecatch Red.

(http://www.ultimateangling.co.za/articles/penn555/penn555 34.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 35.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 36.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 37.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 38.jpg)



Inside the LH Side Plate....

(http://www.ultimateangling.co.za/articles/penn555/penn555 39.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 40.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 41.jpg)

(http://www.ultimateangling.co.za/articles/penn555/penn555 42.jpg)


Now you can screw the Side Plate back on after replacing the spool.
All done and happy fishing!
Title: Re: Penn 555 Maintenance/service tutorial
Post by: Shaun17 on September 10, 2012, 09:15:13 PM
Or you could just drop it off at the shop...


Seriously though Reefz, huge respect!!! The sight of all those bits and pieces scares the shyte out of me!!! Giving you  :+ cred: doesn't seem to justify the effort and tutorial, but have some anyway!!!!

 (clap) (clap)
Title: Re: Penn 555 Maintenance/service tutorial
Post by: Kumz on September 11, 2012, 07:09:41 AM
 (clap) ........Super Tut ....  :win:
Title: Re: Penn 555 Maintenance/service tutorial
Post by: REEFMAN on September 11, 2012, 08:05:17 AM
Or you could just drop it off at the shop...


Seriously though Reefz, huge respect!!! The sight of all those bits and pieces scares the shyte out of me!!! Giving you  :+ cred: doesn't seem to justify the effort and tutorial, but have some anyway!!!!

 (clap) (clap)

It's MUCH, MUCH easier than it looks Shaun!
Title: Re: Penn 555 Maintenance/service tutorial
Post by: Nakkie on September 11, 2012, 10:30:11 AM
Or you could just drop it off at the shop...


Seriously though Reefz, huge respect!!! The sight of all those bits and pieces scares the shyte out of me!!! Giving you  :+ cred: doesn't seem to justify the effort and tutorial, but have some anyway!!!!

 (clap) (clap)


Sooooooooo glad I'm not the only one. :dunno:


Thanks Tony. This will help, I really do think so. Is there specific tools that I will need besides screwdrivers and pliers?
Title: Re: Penn 555 Maintenance/service tutorial
Post by: John F on September 11, 2012, 01:35:06 PM
Thanks Reefz,

Just in time! Need to service my old Penn Senator 4/0. Reckon it should be very similar?
Title: Re: Penn 555 Maintenance/service tutorial
Post by: REEFMAN on September 11, 2012, 01:52:51 PM
Thanks Reefz,

Just in time! Need to service my old Penn Senator 4/0. Reckon it should be very similar?

Don't think so Marcos... think the older Penn Senator's are more like the Penn 49's and Jigmasters?? Dunno. But I think Alan Tani has them on his website... maybe worth a look...
Title: Re: Penn 555 Maintenance/service tutorial
Post by: John F on September 11, 2012, 03:42:50 PM
Oh ok... Will do.

Shot!
Title: Re: Penn 555 Maintenance/service tutorial
Post by: REEFMAN on September 11, 2012, 05:37:46 PM
Marcos... found a nice tut for you... Penn Senator 4/0 or 113H...

The reel was manufactured in the late '70's, so as I thought, it's completely different to the later models. It's got that pesky spring loaded Yoke plate that all the old Penn's had - hate them!!! ... good luck!!

http://www.kayaksportfishing.com/tackle_n_tips/submissions/ted/penn_reel_maintenance.htm (http://www.kayaksportfishing.com/tackle_n_tips/submissions/ted/penn_reel_maintenance.htm)
Title: Re: Penn 555 Maintenance/service tutorial
Post by: John F on September 11, 2012, 07:33:11 PM
Will check it out!

Thanks Reefz!
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